Kaizen and the Art of Creative Thinking has 46 ratings and 4 reviews. Once again Dr. Shigeo Shingo will amaze you. Along with Taiichi Ohno, Dr. Shingo co. Shigeo Shingo (新郷 重夫, Shingō Shigeo, – ), born in Saga City, Japan, was a . (in German), ISBN ; Shigeo Shingo: Kaizen and The Art of Creative Thinking, Enna Product Corporation and PCS Inc, ( in. With Shigeo Shingo as their guide, the fabrication team learned the single minute published two excerpts from Creating a Kaizen Culture.

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Next in line is equipment kaizen. His ability to bring that vision to the lowest possible level was incredible.

Subscribe Today Reliable Plant Newsletters. A Revolution in Manufacturing: May 03, Antonio Contreras rated it really liked it.

Doede Okkema rated it really liked it Aug 25, Discuss 0 Hide Comments Comment. Copyright on content held by Quality Digest or by individual authors.

It might be noted that in today’s world, the concept of JIT or “just in time” manufacturing has resulted in poor availability of repair parts world-wide and is now referred to as “Always late” manufacturing by master tool and die makers.

Product Details Once again Dr. The machine had two turn tables and several robot arms. George Klucsarits rated it really liked it Nov 01, The Sayings of Shigeo Shingo: Purchasing new equipment should result in an improvement of quality. Robert Winger rated it it was amazing Jan 17, Alan rated it liked it Feb 11, John rated it really liked it Sep 17, The FDA wants medical device manufactures to succeed, new technologies in supply chain managment.


The team noted that the die heights were all different, took measurements, and made the die heights and pass lines the same. Wwmitzel rated it liked it Jan 09, There is a sense of profound simplicity — but the simplicity is also very deceptive, because the principles that underlie them are quite complex and rigorous.

Planning a Kaizen Event.

New Shingo book examines kaizen, creative thinking

This concept is central to TPS and provides the necessary foundation for any Lean Initiative to be built upon. Customized visual dashboards by Visual Workplace help kaizwn performance. The Best Gets Better: It is a gold mine of improvement ideas that cumulatively must have saved millions, and could still do so today! Source Inspection and the Poka? Toyota makes all employees problem solvers.

Kaizen and the Art of Creative Thinking by Shigeo Shingo

These ideas include the fact that the vast majority of the work we do does not add value, that less inventory is often better, that one-piece flow is more productive than batching, that checking at every step costs less than checking quality once at the end, that it is better to stop work when a problem is found than to keep working, that taking time each morning to meet as a team results in better performance than saving that time and using it to start work early, that the smallest changes can have big impacts, and so forth.


Due to the high cost of the machine, the factory manager felt that he should rely on mass production to make the maximum use of the machine. Shigeo Shingo along with Frederick Taylor, Henry Ford and Taiichi Ohno are probably the four greatest manufacturing minds in the last years.

Machine kaizen alone fosters status quo and invites complacency. The company had invited Shigeo Shingo, a consultant to Toyota and author of 10 books on industrial engineering, Kaizen, and the Toyota Production System, to teach the single minute exchange-of-dies SMED system.

As a result, the minute changeover time was cut to 20 minutes. Shingo presents six unique models, the sum of which he calls the Scientific Thinking Mechanism. Toyota makes all employees problem solvers. Shingo’s ability to see quick improvement was amazing. Harish Jose has more than seven years experience in the medical device field. Improving Process Functions He died inone week after his last consulting assignment.

Of the three types, operations kaizen involves the least amount of cost. How to create an innovative company and culture How to manage a creative environment How to focus your resources for successful growth How to create an internal engine of idea generation How to harness the kizen value of improvement, and How to unlock human potential Dr.